BD55
Member
More
- Preamp, Processor or Receiver
- Yamaha TSR-7850
- Additional Amp
- Dayton SA1000 Sub Amp
- Universal / Blu-ray / CD Player
- Clearplay Blu-ray
- Streaming Subscriptions
- Roku Ultra
- Front Speakers
- Chane Theater Ten
- Center Channel Speaker
- Chane Theater Ten
- Surround Speakers
- Polk RC85i
- Surround Back Speakers
- Polk RC80i
- Subwoofers
- Dual Chane SBE-118
- Other Speakers
- ViewSonic PX727-4K
- Screen
- Elite Screens 100”
- Video Display Device
- Samsung 65"
- Remote Control
- Logitech Harmony Ultimate One
TL;DR BD55 build gun, it go Bang! Much fun had. Want to build another...
So this was quite the challenge for me. It's the first pistol I've gotten, aaaand I got to build it. First gun I bought was an AR lower, and built the lower and purchased a complete upper from Palmetto State Armory, so I figured "heck, why not build a 1911?" Strangely enough, they are completely different. When building an AR: "fitting? Huh?
". When building a 1911: "fitting? You mean that thing you do with 90% of the parts?".
It was a lot of fun, and a great surprise (my amazing wife saw I was interested in the frame and surprised me with it at Christmas). I have a couple bugs to work out, but it's a great shooter - amazing in my eyes considering my inexperience with 1911s or even pistols in general. The trigger pull is very short with no discernible creep and very very crisp at what should be around 4 - 4 1/2 lbs pull weight, with a short reset.
Parts:
PSA SS Gov't Frame (beautifully machined)
Ed Brown drop-in match barrel and bushing (also beautifully machined)
SS Caspian slide (even more beautifully machined)
Cylinder and Slide Tactical ignition parts (have I mentioned beautiful machining?)
Fusion mainspring housing, K trigger, and sights
Wilson Combat SS high rise grip safety, ambi thumb safety, mag release, recoil parts, firing pin and stop, extractor, and ejector
Ed Brown pins and springs
Magpul TSP grips (great grip, not real pretty)
Time spent fitting parts (estimated; in order of build):
- Grip safety to frame: 10 hours rough fitting, 5 hours polishing
- Thumb safety to sear: 2 hours
- Mainspring housing to frame: 1 hour
- Plunger tube to frame: 1 hour
- Ejector to frame: 2 hours
- Upper barrel lugs to slide: 5 hours
- Sights to slide: 5 hours (see issues below)
- Trigger to frame: 2 hours
- Magazine release to frame: 2 hours
- Slide to frame: 0 for slide to frame rails (but no slop! What are the odds?!) 5 hours for contouring and polishing
Parts not fitted (due to perceived challenge, lack of specialized tooling, or it fit without work):
- Hammer, Sear, Strut, and Disconnector (ignition parts came as a fitted set)
- Barrel hood length and width (length was perfect, width was acceptable)
- Barrel lower lugs to slide stop (came fitted to barrel link)
- Barrel bushing to barrel (came fitted)
- Barrel bushing to slide (it fit - a little too loose for my liking, but tight on lock up)
Frame
Progress
Progress
Progress
Done!
25 yard result on 8.5x11 target sheet with loose front sight (may account for some side-side variability)
So far I've put 130 rounds through it in one range trip using PMC, Winchester White Box, and Magtech 230 gr ball ammo with a few workable issues. I think with the front sight tightened, the other issues resolved, and practice I can get much better groupings.
Issues:
- False lock back occasionally. I think this can be attributed to the shok buffer. Going to remove it and hit the range again.
- Rounds nose diving causing failure to feed. May need to polish the feed ramp; may just be a magazine issue (Act Mags)
- Front sight is a little loose! Need to peen it and re-set.
Don't be afraid to take on a challenge! I was a little intimidated by the prospect of taking a file to expensive metal parts where the removal of too much material means that part goes in the garbage. Take your time, check and measure often, and you'll have a rewarding

, albeit sometimes frustrating 


, experience.
TL;DR BD55 build gun, it go Bang! Much fun had.
So this was quite the challenge for me. It's the first pistol I've gotten, aaaand I got to build it. First gun I bought was an AR lower, and built the lower and purchased a complete upper from Palmetto State Armory, so I figured "heck, why not build a 1911?" Strangely enough, they are completely different. When building an AR: "fitting? Huh?

It was a lot of fun, and a great surprise (my amazing wife saw I was interested in the frame and surprised me with it at Christmas). I have a couple bugs to work out, but it's a great shooter - amazing in my eyes considering my inexperience with 1911s or even pistols in general. The trigger pull is very short with no discernible creep and very very crisp at what should be around 4 - 4 1/2 lbs pull weight, with a short reset.
Parts:
PSA SS Gov't Frame (beautifully machined)
Ed Brown drop-in match barrel and bushing (also beautifully machined)
SS Caspian slide (even more beautifully machined)
Cylinder and Slide Tactical ignition parts (have I mentioned beautiful machining?)
Fusion mainspring housing, K trigger, and sights
Wilson Combat SS high rise grip safety, ambi thumb safety, mag release, recoil parts, firing pin and stop, extractor, and ejector
Ed Brown pins and springs
Magpul TSP grips (great grip, not real pretty)
Time spent fitting parts (estimated; in order of build):
- Grip safety to frame: 10 hours rough fitting, 5 hours polishing
- Thumb safety to sear: 2 hours
- Mainspring housing to frame: 1 hour
- Plunger tube to frame: 1 hour
- Ejector to frame: 2 hours
- Upper barrel lugs to slide: 5 hours
- Sights to slide: 5 hours (see issues below)
- Trigger to frame: 2 hours
- Magazine release to frame: 2 hours
- Slide to frame: 0 for slide to frame rails (but no slop! What are the odds?!) 5 hours for contouring and polishing
Parts not fitted (due to perceived challenge, lack of specialized tooling, or it fit without work):
- Hammer, Sear, Strut, and Disconnector (ignition parts came as a fitted set)
- Barrel hood length and width (length was perfect, width was acceptable)
- Barrel lower lugs to slide stop (came fitted to barrel link)
- Barrel bushing to barrel (came fitted)
- Barrel bushing to slide (it fit - a little too loose for my liking, but tight on lock up)
Frame
Progress
Progress
Progress
Done!
25 yard result on 8.5x11 target sheet with loose front sight (may account for some side-side variability)
So far I've put 130 rounds through it in one range trip using PMC, Winchester White Box, and Magtech 230 gr ball ammo with a few workable issues. I think with the front sight tightened, the other issues resolved, and practice I can get much better groupings.
Issues:
- False lock back occasionally. I think this can be attributed to the shok buffer. Going to remove it and hit the range again.
- Rounds nose diving causing failure to feed. May need to polish the feed ramp; may just be a magazine issue (Act Mags)
- Front sight is a little loose! Need to peen it and re-set.
Don't be afraid to take on a challenge! I was a little intimidated by the prospect of taking a file to expensive metal parts where the removal of too much material means that part goes in the garbage. Take your time, check and measure often, and you'll have a rewarding







TL;DR BD55 build gun, it go Bang! Much fun had.
Last edited: